Manufacturing 49,583 square feet
    Inside warehouse 37,381 square feet
    Outside warehouse 25,400 square feet
    Main office 5,830 square feet
    Quality Control office 1,480 square feet

Brown Rotary

• Sequential twin sheet former with automatic encapsulation
• All conventional techniques single sheet former
• Pressure former (twin or single sheet)
• 480 ceramic heating zones
• 72" x 120" maximum mold size
• 62" bottom platen stroke
• 52" top platen stroke

Custom Rotary R3 Simultaneous twin sheet former with automatic encapsulation Most conventional techniques single sheet former Pressure former (twin or single sheet) 53" x 63" maximum mold size 40" bottom carousel frame support arm movement 40" top platen stroke Custom Rotary R2-1 Simultaneous twin sheet former with manual encapsulation Most conventional techniques single sheet former Pressure former (twin or single sheet) 40 ceramic heating zones 26" x 42" maximum mold size 15" bottom carousel frame support arm movement 18" top platen stroke
Custom Rotary R2 Simultaneous twin sheet former with manual encapsulation Assorted conventional techniques single sheet former Pressure former (twin or single sheet) 26" x 42" maximum mold size 6.5" bottom platen stroke 11" top platen stroke Custom Rotary R1 Simultaneous twin sheet former with manual encapsulation Assorted conventional techniques single sheet former Pressure former (twin or single sheet) 19" x 34.5" maximum mold size 6" bottom platen stroke 9" top platen stroke Central water reclaim system Thermal Care / Mayer TWC 100 water tower Central air system Ingersoll-Rand 60 HP air compressor Ingersoll-Rand 50 HP air compressor Mold temperature control 8 Conair thermolators
Additional Equipment Programmable Routers Thermwood Model 67 CNC 5’ x 10’ x 36" work area 5 axis machine Dual head 7.5 HP spindle Hand held I.R. guns 1 Raytek 1 Omega Plastic heat bending equipment 4 heat bending units, 54" inches long, max. thickness 1/4" Ultrasonic thickness gauge Panametrics ultrasonic unit Plastic welding equipment Drader welding gun Saws Hendrick Manufacturing 8’ panel saw 11 band saws 2 radial arm saws Table saw Wellsaw horizontal bandsaw
Grinding 2 Polymer Systems portable scrap grinders Polymer Systems industrial scrap grinder in enclosed grinding room Material Drying 19’ x 31’ drying room maintained at 115° F Foam Equipment 4 large hot wire cutting machines for custom cutting EPS blocks Large branding machine for custom branding EPS blocks Various hand tools for cutting features on EPS blocks Maintenance / Metal Fabrication Equipment Lathe Milling machines Drill presses Punch presses Millermatic 200 welder Cutting torch Bench grinders Belt sanders Assorted electric and air hand grinders, routers, sanders, and nailers Docks / ramps 5 docks with levelers, 10,000# maximum capacity 2 outside concrete access ramps Forklifts 7 lift trucks, 6,000# maximum capacity Quality Control Sheet orientation testing EPS water absorption testing Layouts Software Cadkey Autocad Corel Draw